High Productivity Industrial Column Robot Safe Output Linear Semi Enclosed Ground Track Welding Robot Track 2 kW 1500kg

Product Description

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Product Parameters
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Rated load 500KG
Form Handling ground rail (standard 500*300 high-precision, durable closed version)
Applicable robot Robots of any brand with a load capacity of 20kg or less and within a 2-meter radius
Customer's rated power and torque 2.0KW / 9.5n.m
Reducer model Standard configuration with Japan Shimpo 115 series, 3 arcminutes high precision
Total reduction ratio 10:1
Rated speed 800mm/sec
Maximum speed 1200mm/sec (Special requirements can be customized)
Maximum torque 1900N.M
Electrical box pallet Optional configuration
Repeat positioning accuracy ±0.02mm (Note: If positioning accuracy [trajectory accuracy] is required, it needs to be proposed separately)
Standard linear guideway Standard configuration: Taiwan Airtac (optional: Shangyin / PMI / THK), Model 30 * 6sets
Rack / Gear / Wool wheel Taiwan Jingte M2 helical gear (36 teeth, gear radius 38.2mm) travels 240mm per full rotation
Automatic lubrication system Standard configuration: Taiwan Baoteng fully automatic (with time interval control)
Drag chain Standard configuration with built-in Lange closed type with baffle (external optional) / internal dimensions 44*125 R200
Volumetric distributor / Oil pipe Standard configuration with Taiwan Baoteng
Maximum length of a single piece twelve meters
Surface treatment Sandblasting/Phosphating/TemperingPowder coating
Horizontal axis motor mounting flange 130 flange / 22mm shaft /clamp type
Robot base Standard configuration
Treading form Treadable (with internal keel structure)
Enclosure form Cast steel
Standard color (Phosphating / sandblasting / spray coating) Standard configuration: Main body in gray-white RAL7035 / sheet metal in orange RAL2004
Butt extension Can be extended by multi-section butt joint within 100 meters
The L-plate is made of ductile iron casting. Equipped with slide plate safety guardrails. It features high rigidity, suitable for low-speed operation without jitter, stable high-speed performance and other comprehensive characteristics. The frame adopts an integrated structure, which undergoes overall tempering/phosphating and surface treatment, followed by final precision machining of the rail surface to ensure rail accuracy. It has the characteristics of high repetitive positioning accuracy, long service life, allowing arbitrary treading, durability, etc., and is compatible with handling robots of any brand. The origin and limit use Omron travel switches (not required for external axis control; please specify if needed for non-external axis control).
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Semi-enclosed ground rails are mainly suitable for welding various metal materials, and are particularly good at handling the following materials:
Suitable Materials
  • Steel materials: Carbon steel (general structural steel), stainless steel (corrosion-resistant components), high-carbon steel (wear-resistant workpieces);
  • Light metals: Aluminum alloys (automobile bodies, aerospace components), copper alloys (pipes, electrical components);
  • Special alloys: Such as high-strength steel for nuclear power pressure vessels, nickel-based alloys, etc.
Industrial Applications
  • Automobile and parts manufacturing: Cooperating with welding robots to move along the ground rails, they complete the automated welding of components such as body frames. The semi-enclosed structure can block welding spatter and fumes, protecting the operating accuracy of the rails.
  • Construction machinery manufacturing: For heavy-duty components such as the boom and frame of excavators and cranes, large welding robots are mounted on semi-enclosed ground rails to realize automated welding of long welds and complex trajectories.
  • Metal processing and forging industry: Cooperating with the moving mechanism of CNC cutting and bending equipment, it processes long-size metal materials on the ground rails. The protective structure blocks cutting debris and coolant splashes.
  • Precision manufacturing: Aerospace components (engine parts), medical devices (stainless steel instruments).
  • General industry: Hardware and home appliances, sheet metal processing, integration of automated production lines.
Workpieces Processed
  • Large structural parts: Such as building frames, bridge nodes (requiring multi-axis flipping to ensure full-position penetration welding).
  • Revolving workpieces: Pipes, cylindrical containers (relying on the uniform rotation of the positioner to realize automatic girth welding).
  • Complex geometric parts: Automobile chassis, irregular sheet metal (adjusting weld angles through servo positioning).
  • High-precision components: Nuclear power heads, aviation hydraulic components (controlled by precision reducers with a backlash requirement of <1 arc minute).
Details Images
Detail 1
Semi-enclosed ground rails are a common type of track system in fields such as industrial automation and logistics transportation. They lie between open ground rails and fully enclosed ground rails, retaining openness for convenient operation and maintenance while enhancing safety and stability through partial protective structures.
Detail 2
Optimize weld positions and significantly improve welding quality. In industry, a large number of workpieces involve complex structures such as welded polyhedrons, spatial curved surfaces, and intersecting welds.
Detail 3
Equipped with a numerical control system (such as a PLC or industrial robot controller), the repeat positioning accuracy can reach ±0.1mm, and the angular positioning accuracy is ±0.05°. After one-time programming, the workpiece posture can be switched in seconds without repeated manual calibration.
Detail 4
As a core load-bearing and operational structure in industrial automated welding systems, the ground rail welding frame, with its unique design and performance, boasts significant advantages in improving welding efficiency, precision, and equipment stability.
Detail 5
The protective structure can reduce the interference of external air flow (such as workshop fans, ventilation systems) on the equipment operating on the track (such as AGVs, robotic arm sliders), prevent deviations or vibrations in the running trajectory, and ensure precision.
Detail 6
Flexible integration, capable of adapting to multi-variety production, handling complex processes, covering a wide range of operations, and being the core equipment for flexible production.
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Profile
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We are a National High-Tech Enterprise dedicated to the research, development, and manufacturing of intelligent equipment. Building upon a core foundation in precision mechanical parts processing, we specialize in the R&D, production, sales, and international trade of precision components and have evolved into a mature provider of integrated solutions for laser and automation equipment. Our modern manufacturing plant covers an area of 20,000 square meters. The facility is equipped with over 50 advanced imported high-precision CNC machining centers (including renowned brands such as Haas from the USA, Mazak and Okuma from Japan) and large gantry machining centers, providing a robust hardware foundation for high-quality and high-precision products.
Manufacturing Area
CNC Equipment
We possess an experienced technical team with over 15 years of expertise in mechanical processing technology. Leveraging more than a decade of profound accumulation in the R&D and manufacturing of laser and automation equipment, combined with the core team's solid background of over ten years in mechanical processing and over five years of practical experience in the market application of complete machines, we have developed formidable technical strength and process advantages. To ensure product quality and precision, all core components are processed in-house.
Our product portfolio primarily covers two major categories: laser cutting & welding equipment and industrial automation equipment, enabling us to provide customers with complete machines, precision parts, and professional services. Specific products encompass various laser tube cutting machines, tube & sheet integrated laser cutting machines, laser chucks, welding beds, and automatic loading and unloading devices in the laser cutting and welding category; and automatic welding robot production lines, handling and palletizing automatic lines, robot 7th linear axes (slide rail), and welding positioners in the industrial automation category.
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As an established intelligent equipment manufacturer, we continuously deliver superior performance and higher-quality intelligent equipment and core components to our customers, backed by years of technological accumulation and mature production processes. From complete laser machines to precision chucks, we are committed to being your trusted long-term partner through our professional expertise, mature and reliable products, and responsive technical guidance and service.
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FAQ
Is your company a manufacturer?
Yes, we have our own factory and also run our own foreign trade company. We are an integrated industrial and trade enterprise that combines manufacturing and foreign trade.
How is the quality of your products?
Our team has over ten years of production experience and has established cooperative relationships with many trading companies. Our products are exported to all parts of the world.
Do the products support personalized customization?
Products can be personalized according to customers' actual needs. Customizable contents include specifications, colors, logos, etc.
What are the transportation and packaging methods?
We will use wooden cases for packaging, and the transportation method can be arranged through negotiation. Accepted delivery terms: FOB (Free On Board) and EXW (Ex Works).
What after-sales services can you provide?
We offer comprehensive technical support and a one-year warranty.

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